Jump to content
SiC

1974 Dolomite Sprint

Recommended Posts

5 minutes ago, busmansholiday said:

New clutch slave cylinder needs to be on that list, or haven't you yet worked out what me and Ken were talking about.

I can't see it in the pic either if I'm honest! Looks okay to me.

I Assume these use the same as the discovery/land rover did with the little push rod?

Share this post


Link to post
Share on other sites

The slave cylinder has two lugs, one on each side which are bolted onto a bracket.

This one is gold, probably a 'factory recon', look at the pictures. You can see a bolt then grey metal behind it. The reason you see that grey bit, and the bolt, is that the lug is broken off and what you are seeing is the bolt just simply screwed to the bracket and the broken end of the casting. You should see just the head of the bolt and a gold casting between it and the bracket.

 

Share this post


Link to post
Share on other sites

Is it the lug is much further forwards than it should be?

It's on the list for inspection - Investigate Clutch Hydraulics. ;)
Funnily enough I'm outside right now trying to figure how to get the transmission tunnel cover off without getting the seats out.

Share this post


Link to post
Share on other sites
1 minute ago, SiC said:

I've found a mystery switch! Not sure what it does, apart from actuate an after market relay under the bonnet.

93cf5bfd7d940cd92ee9ca331a92bb01.jpg

I had one of those, used to press in before starting to stop horns activation. Sort of early burglar alarm.

 

Share this post


Link to post
Share on other sites

I think it was for a rear mounted sub and amp. Cables went to relay in the front and then a red cable all the way to the boot. Disconnected now.
b16b9963f33599bccfedfbcffabd54d3.jpg

Share this post


Link to post
Share on other sites
I think it was for a rear mounted sub and amp. Cables went to relay in the front and then a red cable all the way to the boot. Disconnected now.
b16b9963f33599bccfedfbcffabd54d3.jpg


Those are very thin wires for an amp, my money would be on a rear fog lamp.

And that business with the wheel stud insert is quite bizarre! Only BL would come to that solution instead of fitting a matching set of larger or smaller studs.

Share this post


Link to post
Share on other sites

Yes I think you're right. There is a hole in the rear valance and I seem to remember seeing some MOT history where it failed on the fog. I guess someone removed it as it's not a needed thing for a car this age.

Share this post


Link to post
Share on other sites

Busy evening yesterday. Removed the transmission tunnel cover so I can get access to this clutch slave and rattling heatshields.

However before then I got distracted by trying to open the roof and give some more natural working light. Unfortunately it got jammed trying to open it slightly and thus committed me to sorting it. After plentiful use of GT85, I got it opened and closed reasonably smoothly. Going to need to grease the runners with some lithium grease or similar so it stays nice and smooth.
1b069665132b99fce4c4bc56b4212f02.jpg

Next up was removing the parcel shelf. Wasn't too difficult, even if this one is pretty damaged and battered.
a09f42c78e8ba48648640bcc17755dfa.jpg

Removing the radio was the hardest bit. Not helped by this mess of spade connectors behind the dash. Many of the wires hadn't been crimped properly and were falling out. I've disconnected and taped up the power lines for now and I'll come back another time to clean and redo this lot up.
dec8a39ee2370c873bf0b9b9caa05801.jpg

Then I made the mistake of looking up at the dash area for rust.

First off is this little hole which goes into the drivers wheel arch. Doesn't look too difficult to repair this one.
62169076f90ff1664097f124ce4414db.jpg

Looking up I noticed this suspicious looking mess covered up with black goo (Tigerseal by the looks of it).
bee8ceb902a90b505800b65849517fe9.jpg

I made the mistake of giving it a poke with my finger and was rewarded with a shower of rusty metal in my face!
a8240801444d1ba445cc5821702fa5f4.jpg

Thankfully the metal behind looks in good condition and a simple area to work on - apart from the "joy" of welding upside down. However it looks like it'll be a dash out job to repair this. Right now I'm thankful of having that rather rusty Austin 1100 I welded up - otherwise I'd be freaking out right about now! This area will have to wait until I've moved house though. If that all goes ahead, I can strip the car out while it's undercover and not worry about rain getting in between working on the car. Also hopefully that'll all be done and dusted before the end of the year. That way I can get it sorted over the winter period.

Passenger side isn't much better. I resisted the urge from poking this took hard just yet.
b6c4ab1909d7b5cb6148a859cf8c1a16.jpg

I wouldn't be surprised if there are many a Dolly with rust hidden away in these sort of areas. Not something you find unless you start pulling bits off and go poking.

Finished off getting the transmission tunnel out.
ab51a7872a813265228edf1276d0ab2a.jpg

Ended up being a bit of a fight with this heatshield from earlier not wanting to release itself. Looking at the backing insulating material it was sat on, it looks almost certainly to be asbestos. I'll remove it and probably put some exhaust wrap or similar over this area.
e8b323d96deb91b7e3bdb7ed0af13ebb.jpg

Clutch slave
3101bafc651b3abd503b5ee735d7ae5d.jpg

Pulling back the rubber boot revealed a fluid like substance behind it. I think this is brake fluid or water. If brake fluid then it's been leaking, if water then it'll rust out the bore and leak either way!
bf5a944e2f9616b3ef92867d349db8cb.jpg

Given the ease and cost of buying a replacement clutch slave, I think I'll just replace rather than rebuild.

This project seems to be finding me more jobs to do all the time!! (Don't they all...)

Share this post


Link to post
Share on other sites

One of my first jobs was in the parts dept for a Jag / Rover / Triumph dealership, and a 'perk' was being able to use a ramp at lunchtimes for own vehicles. There was a very smart green dolly sprint on the ramp though, but I was given permission to move it. Nervously, I lightly* touched the gas and the damn thing rocketed backwards off the ramp and headed for the parts counter! Have always had a 'thing' for them ever since so will be watching your progress with much interest - and very well bought, Sir!

Share this post


Link to post
Share on other sites
7 hours ago, SiC said:

.....this mess of spade connectors behind the dash. Many of the wires hadn't been crimped properly and were falling out. ....
dec8a39ee2370c873bf0b9b9caa05801.jpg

Never really liked crimped connections. Where possible, I solder them.

Share this post


Link to post
Share on other sites
Never really liked crimped connections. Where possible, I solder them.

Crimps are alright providing a decent crimping tool is used. For the cheap end tools, the ratchet crimpers are the only ones I have any trust of doing a decent job. The piler & wire stripper types that are included in many connector sets are awful at getting a decent shaping of the crimp piece. You can spend hundreds of pounds if you want a high quality molex or similar tool

 

Problem with most of our spade or bullet connectors nowadays is that they're not designed for soldering. If you solder, there needs to be support on the cable further down from the solder joint for strain relief. Otherwise flexing and movement of the cable will cause it to work harden. Thus there will be a weak point at the area of the end of the solder joint and it'll fracture over time.

 

Likewise a proper crimp operation should both crimp the conducting wire and the insulation further down to provide strain relief.

 

It's not recommended by many to both solder and crimp together. For our uses, both can achieve very acceptable results if done properly with the right tools. It's easier and quicker to do a good crimp than solder - which is why it's usually done in automotive and most things mass produced.

 

Connectors are very much an engineering discipline with a lot of science and research in its own right!

Share this post


Link to post
Share on other sites
20 minutes ago, SiC said:

....Problem with most of our spade or bullet connectors nowadays is that they're not designed for soldering. If you solder, there needs to be support on the cable further down from the solder joint for strain relief. Otherwise flexing and movement of the cable will cause it to work harden. Thus there will be a weak point at the area of the end of the solder joint and it'll fracture over time.....

I've had a fair few crimped connections where the wire went brittle with age, shearing off at the end of the crimped section.

On the Citroen recently, I've had a different type of connector failure, where the female spade connector itself snapped; because the tubular end of the connector was crimped, I couldn't open it up again and had to sever the wire, strip the sleeving again and then solder the newly-bared wire into a new connector. Fortunately there is little movement anticipated as the cable is the one feeding into the radiator fan switch.

Share this post


Link to post
Share on other sites

Current shopping list.

  • Front Calipers x2
  • Front Brake Hoses x2
  • Front Brake Fitting Kit
  • Brake Master Cylinder
  • Front Caliper hard lines
  • Front Discs + Pads
  • Rear wheel cylinders x2
  • Rear wheel shoes
  • Rear wheel springs
  • Exhaust Wrap
  • Drivers Footwell
  • Pedal Rubbers
  • Sparking Plugs x4
  • Carpet
  • Front drivers seat padding (reupholster/from another car)
  • Front drivers seat webbing



Just ordered a clutch slave from RobSport, so hopefully that will be here in a couple of days. Problem is, I've been spoilt by living near a Moss Motors branch where I can pick up most stuff for my BGT during the day and fit it that evening! If its wrong or I over buy, I can take it back (within 12 months) for a full refund. With the Dolly though I need a bit more forward planning.

Need to figure out which bits I can get from TDC and which I need to get from suppliers. Mevspares was the cheapest for a few of the bits, but annoyingly (for me) they appear to have gone on holiday for a bit.

Share this post


Link to post
Share on other sites
14 hours ago, SiC said:

Busy evening yesterday. Removed the transmission tunnel cover so I can get access to this clutch slave and rattling heatshields.

However before then I got distracted by trying to open the roof and give some more natural working light. Unfortunately it got jammed trying to open it slightly and thus committed me to sorting it. After plentiful use of GT85, I got it opened and closed reasonably smoothly. Going to need to grease the runners with some lithium grease or similar so it stays nice and smooth.
1b069665132b99fce4c4bc56b4212f02.jpg

Next up was removing the parcel shelf. Wasn't too difficult, even if this one is pretty damaged and battered.
a09f42c78e8ba48648640bcc17755dfa.jpg

Removing the radio was the hardest bit. Not helped by this mess of spade connectors behind the dash. Many of the wires hadn't been crimped properly and were falling out. I've disconnected and taped up the power lines for now and I'll come back another time to clean and redo this lot up.
dec8a39ee2370c873bf0b9b9caa05801.jpg

Then I made the mistake of looking up at the dash area for rust.

First off is this little hole which goes into the drivers wheel arch. Doesn't look too difficult to repair this one.
62169076f90ff1664097f124ce4414db.jpg

Looking up I noticed this suspicious looking mess covered up with black goo (Tigerseal by the looks of it).
bee8ceb902a90b505800b65849517fe9.jpg

I made the mistake of giving it a poke with my finger and was rewarded with a shower of rusty metal in my face!
a8240801444d1ba445cc5821702fa5f4.jpg

Thankfully the metal behind looks in good condition and a simple area to work on - apart from the "joy" of welding upside down. However it looks like it'll be a dash out job to repair this. Right now I'm thankful of having that rather rusty Austin 1100 I welded up - otherwise I'd be freaking out right about now! This area will have to wait until I've moved house though. If that all goes ahead, I can strip the car out while it's undercover and not worry about rain getting in between working on the car. Also hopefully that'll all be done and dusted before the end of the year. That way I can get it sorted over the winter period.

Passenger side isn't much better. I resisted the urge from poking this took hard just yet.
b6c4ab1909d7b5cb6148a859cf8c1a16.jpg

I wouldn't be surprised if there are many a Dolly with rust hidden away in these sort of areas. Not something you find unless you start pulling bits off and go poking.

Finished off getting the transmission tunnel out.
ab51a7872a813265228edf1276d0ab2a.jpg

Ended up being a bit of a fight with this heatshield from earlier not wanting to release itself. Looking at the backing insulating material it was sat on, it looks almost certainly to be asbestos. I'll remove it and probably put some exhaust wrap or similar over this area.
e8b323d96deb91b7e3bdb7ed0af13ebb.jpg

Clutch slave
3101bafc651b3abd503b5ee735d7ae5d.jpg

Pulling back the rubber boot revealed a fluid like substance behind it. I think this is brake fluid or water. If brake fluid then it's been leaking, if water then it'll rust out the bore and leak either way!
bf5a944e2f9616b3ef92867d349db8cb.jpg

Given the ease and cost of buying a replacement clutch slave, I think I'll just replace rather than rebuild.

This project seems to be finding me more jobs to do all the time!! (Don't they all...)

Be careful of some of the modern day pattern parts, Somme are shite... if that is a genuine Lockheed unit and the bore is in a good condition, then hone it with some 1200 wet n dry with WD40 and resealable it.  

Share this post


Link to post
Share on other sites

That already is a modern day repro part unfortunately. Probably why it's busted after only a few years. Hence it'll have to be replaced with another repro part for now. 

Share this post


Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

  • Similar Content

    • By Zelandeth
      Well I've been meaning to sign up here in forever, but kept forgetting. Thanks to someone over on another forum I frequent poking me about it recently the subject was forced back into my very brief attention span for long enough to get me to act on the instruction.

      I figure that my little varied fleet might bring you lot some amusement...

      So...we've got:

      1993 Lada Riva 1.5E Estate (now fuel injected, as I reckon the later cars should have been from the factory...).
      1989 Saab 900i Automatic.
      1987 Skoda 120LX 21st Anniversary Special Edition.
      1985 Sinclair C5.
      2009 Peugeot 107 Verve.

      Now getting the photos together has taken me far longer than I'd expected...so you're gonna get a couple of photos of each car for now, and I'll come back with some more information tomorrow when I've got a bit more time...

      Firstly...The Lada. Before anyone asks - in response to the single question I get asked about this car: No, it is not for sale. Took me 13 years and my father's inheritance to find the thing.



      Yes, it's got the usual rusty wings...Hoping that will be resolved in the next couple of months.







      Next, a proper old Saab. One of the very last 8 valve cars apparently, and all the better for it. I've driven two 16v autos and they were horrible - the auto box works sooooo much better with the torque curve of the 8 valve engine. Just wish it had an overdrive for motorway cruising...






      Next up a *real* Skoda...back when they put the engine where it belongs, right out the back. In the best possible colour of course...eye-searingly bright orange.





      Seat covers have been added since that photo was taken as it suffers from the usual rotting seat cloth problem that affects virtually all Estelles.

      Then we have possibly the world's scruffiest Sinclair C5...



      Realised when looking for this that I really need to get some more photos of the thing...I use it often enough after all! We have a dog who's half husky, so this is a really good way of getting him some exercise.

      Finally - again, I really need to take more photos of - we have the little Pug 107.



      Included for the sake of variety even if it's a bit mainstream! First (and probably to be the only) new car I've bought, and has been a cracking little motor and has asked for very little in return for putting up with nearly three years of Oxford-Milton Keynes commuter traffic, before finally escaping that fate when my housemate moved to a new job. Now it doesn't do many miles and is my default car for "when I've managed to break everything else."

      I'll fill in some more details tomorrow - I warn you though that I do tend to ramble...














    • By dome
      This evening I venture forth into hitherto unknown lands (Kirkintilloch) to collect my latest acquisition.

      Which, naturally, has issues.

      I have purchased my first line of defence.



      Which appears to have antigravity properties

      More will follow this evening...
    • By davehedgehog31
      I've had various threads on the go for different collections this year, but thought I'd condense my threads into one manageable thread to document my ham-fisted tinkering.

      At the turn of the year I was driving a nice, dependable, modern 2011 Peugeot 407 and no other vehicle. It was nice enough, but boring as feck. I'd bought it after a series of disastrous heaps in the awkward age bracket of being new and valuable enough to worry about but old enough to be fucked. The 407 was just too new, too bloated and dull. I had a hankering for old metal, my Mineral Oil withdrawal pangs were strong.

      From January I started looking, there were eBay bids, missed reserves, wasted trips from Gumtree and other such nonsense. I happened on an automatic Rover 216 GSI with one giffer owner from a year old. The chap was giving up driving at 93 years old and his grandson was moving it on. I bid, and failed. It was in London though, about 420 miles away so I wasn't all that bothered. Of course when he offered it to me for my losing bid after the winning buyer was a no show I said yes. I was on the Megabus down to that London overnight for about £15. I hung about in Liverpool Street station like a mad shivering jakey until my train out to the suburb for my first sight of the new steed. It was battered outside but had been well looked after. A frankly insulting amount of cash changed hands and I was away up the road.

      We had many adventures together, it was dependable and it whet my appetite for interesting old motors again and proved that the very bottom end of the market was navigable if I had the patience to wade through the sea of shit to find the odd pearl.



      The 407 was still on the fleet at this point but I was covering a lot of miles in the Rover, with a long commute though the fuel economy wasn't ideal. When a friend's mother was looking for a new diesel saloon to replace the faithful old Xsara she had a scheme was concocted. I sold the 407 to her and was on the hunt for an interesting replacement.

      When I was growing up my dad had a succession of hopeless shitters, indeed I was brought home from the hospital as a newborn in a brush painted Skoda Super Estelle. The best car he had was a red XUD Peugeot 405 with air conditioning and electric windows. So when I found a 1994 GTXD advertised by someone who could actually compose a car advert in the fashion you would expect of a human being educated to a Primary School level, I pounced.

      Of course I couldn't buy a car just down the road so it was on the train to Birmingham. First class no less. I stayed in an absolute flea pit of a hotel and drove up the road the next day. This was a proper bit of nostalgia and a really practical borderline classic car. It had been fastidiously maintained by the previous owner. Apart from there being a hole where there was once a stereo and the lack of working air con it was a pleasant drive home.

      Given their relative scarcity and how dependable this one has proven so far, it's a keeper, I'd struggle to part with it.



      Two cars just wasn't enough to worry about, so this Citroen C1 was acquired. Pure Aleppo spec. A camel can go for weeks, or months without stopping at a watering hole, the C1 has a similar thirst for Motor Spirit. Man maths were employed and worked out that it would easily* pay for itself.




      There have been further movements, I'll recap them shortly. I should probably do some work.
×
×
  • Create New...