Marshall2810 Posted January 19 Author Posted January 19 21 hours ago, LightBulbFun said: Awesome stuff! and Awesome work! I have been throughly enjoying reading how you have fettled this back into health, its especially satisfying to read, knowing how generally oleopneumatic citroens give people the fear and how many dont get the love they need Thanks LBF, really nice to get comments like that and pleased you like it and I enjoy seeing your updates on rev too! They're certainly fragile things but when you get your head around it it's OK. Just very very different and a real survivor. 21 hours ago, wesacosa said: top work, I can't even get enthused to do an oil change in this weather so fair play. Glad to see such good progress on such a cool car Cheers wes. I know tell me about it, my mate was keen, I was less so but just thought may aswell get on and do a bit. Wasn't even sure we'd get to stage, I've felt a bit like this sometimes but citroens seem to do that to you IronStar, wesacosa, LightBulbFun and 1 other 4
Sunny Jim Posted January 19 Posted January 19 Congratulations! Glad you're now seeing progress with all the work you've been putting in. Must have been a great feeling going down the road finally (and stopping too!). LightBulbFun, CaptainBoom and Marshall2810 2 1
Marshall2810 Posted January 19 Author Posted January 19 2 hours ago, Sunny Jim said: Congratulations! Glad you're now seeing progress with all the work you've been putting in. Must have been a great feeling going down the road finally (and stopping too!). Thank you mate it's been a struggle sometimes but that's the nature of the beast. I don't have the skills of a mechanic but I'm keen to learn and my mate has been incredibly kind and helpful. Inspiration for us all! Yes I am comparing reviving a GS to the moon landing, it really seemed that impossible at times 😂 Dyslexic Viking, IronStar, tooSavvy and 2 others 4 1
Marshall2810 Posted January 20 Author Posted January 20 4 hours ago, Sunny Jim said: I definitely thought it would be easier 😂 beko1987 1
Marshall2810 Posted January 25 Author Posted January 25 After a week of mot failure and then buying an utterly shagged focus, the GS surprisingly offered a little ray of sunlight for the weekend. Nicer little jobs today which started with turning her around now the brakes were working. Much easier now we have space and can see what we're doing with it pointing towards daylight! With it jacked up we did the last clip on the underside. Now that's done I can get the carpets, seat belts, mats etc back in place and out the way and back together. The handbrake pads were fitted but still needed adjusting up and that's all sorted now. With that done the heater control box can go back in place. It's never started well from cold but always starts with easy start direct to carb. We thought it could be dodgy fuel pump so with the hose off we quickly confirmed the fuel pump was fine. It still wasn't wanting to start so had a quick look at the filter in the front of the carb and was proper cruddy. Cleaned out, we then took the top of the carb Had a look at the float bowl and used a syringe to extract the fuel. Whilst the bowl was full (which was good) it was also gunky (not so good). We also adjusted and lubed the choke cable and increased the idle speed a little. The battery went flat so fitted my better spare one and she started up and ran alright so we'll see if that's improved things. The new bonnet release cable was next and now opens and closes as it should so she can get her face back on eventually. Also had a look for the small oil leak on right hand side of the engine. Only small and definitely engine oil. After 15 minutes running was only a small patch above the rocker cover and another drip in line with the drive shaft. Amazingly it wasn't the rocker cover leaking but looked like it was coming from the distributor gasket above the rocker cover. Nipped the two nuts up so hopefully that's sorted. There'll always be something but it all helps. The alternator/wiring is the last big issue remaining but of course means that the battery isn't getting charged. That's for another day but lots of good stuff done High Jetter, Ronkey, grizgut and 16 others 19
Marshall2810 Posted January 28 Author Posted January 28 Well out of darkness cometh light. The pug failed it's mot last week on a few bits which needed sorting so my local citroen guy got me booked in. I helped and we got all the issues sorted but it took us most of the afternoon. Anyways, retest today and.... 🎉🎉🎉🎉 thats a weight off and nice to have one working car back in the fleet. Whilst getting the 107 repaired, I said about the GS and the work we had done. With the battery not charging I said we've not looked into it but possibly it's alternator/voltage regulator/dodgy wiring related. He said I'd be best looking at the regulator as they're known to fail often. They are also the same as in a 2cv and a little box that sits near the battery. So as well as a much healthier pug, I left with an alternator and spare voltage regulator from their racing 2cv to help narrow down our GS's issue which is a huge help! the three amigos....not for long. The focus from hell has a torrential oil leak and reckon it's the front crank seal that's gone. As well as the sill work, I could cope with doing a new clutch master cylinder, and could even cope with a new oil seal for buttons if it fixed it. Well still runs fine but now the instrument cluster has gone, not a fuse, wiring or anything obvious so it's self terminated and I think it'll be only the 2nd car I've ever scrapped. Ah well, it's had every chance. Didn't have too long but was excited to see what would happen if I swapped the regulator over on the GS. My old one is was pretty crusty, to be honest I've not even tried to clean it up yet but just put the new one on which looked different but still has the same three connectors underneath. fired her up and she started and idled alright. Got the multimeter out and had 12.5v with engine off and 14.2v with the car idling now which is brilliant. Looks like we've found the issue then. Ignore the exhaust blowing, it'll get sorted We've still got a small weep on the distributor gasket/spacer. It's Ben suggested I make one or bodge up with hylomar. A new one is £24 which seems lot for what it is. I'll probably end up getting one to sort it but I'll keep looking in the meantime. It's about 9cm wide, I've not taken it off so don't know exact size but looks like this: And lives here Next up will probably be getting some of the interior bits back in place and maybe bumper ends back on and look into the distributor leak. Wibble, Sunny Jim, Dyslexic Viking and 14 others 17
plasticvandan Posted January 28 Posted January 28 Looks like a phenolic resin/tufnol spacer/seal so presumably does some heat dissipation too,hylomar may well stop it if it's not cracked
Marshall2810 Posted January 28 Author Posted January 28 32 minutes ago, plasticvandan said: Looks like a phenolic resin/tufnol spacer/seal so presumably does some heat dissipation too,hylomar may well stop it if it's not cracked Yeah it's hard to tell without getting it apart. It's officially called a spacer and that's where the oil is coming from. I've been told there is another gasket which may be the one thats leaking as the spacer isn't designed to be oil tight, it's just a spacer/heat barrier as you say. The one I need may be this one.... Six-cylinder 1
Marshall2810 Posted January 30 Author Posted January 30 Bit of a boring update but it's been nice to have a good sort out today. Making the most of the decent weather, doing odd jobs and drinking tea. Started off by getting the front and back carpets in place, trim sorted, seatbelts bolted down and hoovered out. Much tidier Then cleaned up some more of the inside, dash etc which came up better. found the little gearbox plate and glued it back into place and also the disc from engine bay which had come off think it's the trim/paint code on it so handy to keep safe. Also found what (I think) is the original battery clamp so got it cleaned up, kurust and painted the bumper ends aren't in bad shape overall but the brackets on the ends are so made some more in thicker metal and painted them Offered the grille up temporarily for the first time since I got it and still think it looks awesome then started cleaning up the bonnet underside. The lip is very crispy so that will be a fair bit of work sorting that eventually. It's good to see the pile of parts, nuts, bolts and screws reducing in size! Wibble, JMotor, IronStar and 29 others 32
Marshall2810 Posted February 5 Author Posted February 5 Today we fitted the distributor gasket to try and cure one leak. Wasn't too bad and it went back in tighter than it came out which is a good sign. Hopefully that's one leak sorted. The citroen then decided to come over all French and That's the altonator gone up in smoke. It worked briefly with the voltage regulator changed so assume its the altonator at fault, its certainly fried now. We had one from a 2CV to try and if lucky might get us out of trouble. Surely you don't have to take the front off the car to take the altonator off? It's a shitroen so of course you do, brilliant. Predictably we're not lucky and it didn't fit, way off in fact but it was free so nothing lost. I've emailed a local firm who rebuilds altonators and may be able to help, otherwise it's probably £200+ from chevronics or suchlike to get one that does fit. one step forward, three back and rapidly getting bored of this bollocks now Dyslexic Viking, Wibble, Coprolalia and 5 others 3 5
Marshall2810 Posted February 6 Author Posted February 6 Right I'm a little confused by this. The alternator fitted is listed as for a GS which is a Paris Rhone A12 M5 model. It has its own voltage regulator as does several other alternators I've seen listed as suitable for the GS. Mine has a separate voltage regulator ducellier box type thing with 3 pin connector. If any citroen lickers out there know, surely it's not normal to have 2 voltage regulators or is it a French thing? Ive tried a 2CV one which didnt fit but seen some Ami ones may be suitable. Any help would be greatly appreciated. . bangernomics 1
jonathan_dyane Posted February 6 Posted February 6 I think the GS might have had a separate voltage regulator but the GSA had one integral with the alternator. There certainly shouldn't be two!
Marshall2810 Posted February 6 Author Posted February 6 43 minutes ago, jonathan_dyane said: I think the GS might have had a separate voltage regulator but the GSA had one integral with the alternator. There certainly shouldn't be two! I'd have thought that too but being a late one wasn't sure especially when that one came off. Chevronics list a few for the GS and all have built in regulators so waiting on an answer from them. I'd imagine it should have an external one, can't see why anyone would retro fit one....
Stinkwheel Posted February 7 Posted February 7 As per my reply on other thread, I've never seen a GS or A with an external voltage regulator, but that does look very factory. Im wondering if for some reason you have an AMI Super wiring set up on that car or something equally odd
Westbay Posted February 7 Posted February 7 https://remanx.com/ I've had very good results (and service) from these folks , BUT, they don't list alternators as such, might be worth a phone call re the regulater side ... 🤔 Marshall2810 1
grogee Posted February 7 Posted February 7 Sorry to hear the electrics have 'done a French'. But despite having to remove the front end, an alternator (if you can find the right one) isn't a big deal in the scheme if things. Good luck with it, great thread and you're doing the Lord's work. tooSavvy 1
Marshall2810 Posted February 7 Author Posted February 7 8 hours ago, Stinkwheel said: As per my reply on other thread, I've never seen a GS or A with an external voltage regulator, but that does look very factory. Im wondering if for some reason you have an AMI Super wiring set up on that car or something equally odd It's definitely a thing, and haynes confirms it's normal on GS. 8 hours ago, Westbay said: https://remanx.com/ I've had very good results (and service) from these folks , BUT, they don't list alternators as such, might be worth a phone call re the regulater side ... 🤔 Cheers I'll bear it I mind. I've seen this one on ebay and the company has confirmed that it is externally regulated so could be the one I need. https://www.ebay.co.uk/itm/266766077113?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=js0oZrLxR5C&sssrc=4429486&ssuid=q0u7CbdYTNC&var=&widget_ver=artemis&media=COPY I've left another message at Chevronics (they must love me) to get some guidance. 8 hours ago, grogee said: Sorry to hear the electrics have 'done a French'. But despite having to remove the front end, an alternator (if you can find the right one) isn't a big deal in the scheme if things. Good luck with it, great thread and you're doing the Lord's work. Thanks grogee! Yeah ordinarily it isn't but finding the right one is challenging and it's more what else is wrong. Furthermore, someone has bypassed what looks to be the starting relay (next to the battery) with a bridge which is nice and hard wired another one to the starter solenoid. This relay doesn't appear on any of the wiring diagrams I have for the GS. The wiring diagram in the haynes shows the regulator next to the battery but not a relay Currently it starts so it isn't an issue but the starter shouldn't be permanently live. It'd be nice to get rid of the bodge and get things straight again but one step at a time. grogee and Stinkwheel 2
High Jetter Posted February 7 Posted February 7 The thing with bodges like that is that someone has done it for some unknown, but relevant to them, reason. Are you in touch any previous owners who may know why it was done? You might need to solve the problem they had as well, which I'm sure you can.
Marshall2810 Posted February 7 Author Posted February 7 1 hour ago, High Jetter said: The thing with bodges like that is that someone has done it for some unknown, but relevant to them, reason. Are you in touch any previous owners who may know why it was done? You might need to solve the problem they had as well, which I'm sure you can. Very true. I think these are very very old bodges. The frustrating thing is the wiring diagram isn't helping that much but we'll get there one step at a time.
Marshall2810 Posted February 16 Author Posted February 16 Right so had a bit of a mixed sesh on the citroen earlier. Here it is looking sorry for itself and rightly so it's been a right pain. Previously whilst the front was off the car I gave the front panel a beezup. Before and after... We still have a few leaks to resolve, drivers side LHM/engine oil which I think is the #2 solid return pipe junction we had such a faff fitting and another thing on the side of the engine yet to be identified! Another is on the passenger side. The good news is the seal we changed on the distributor last time has held and is no longer leaking. Unfortunately in trying to get it off we disturbed the base which has a paper gasket and (I think) that may have a weep on it or it's from a rocker cover seal. It's hard to tell but I've cleaned it all up so should be able to see better going forward if it returns. Managed to source a correctly sized GS alternator that had been refurbed and looked decent and most importantly no internal regulator The old one had cooked itself quite badly so was really burnt inside. It fits! So when secured, we first tried it with the old regulator (just to be sure) but didn't get any reading so the new one went on...... 13.8v on very low idle and 14.2v + when revved up. So it appears we have a working altenator and regulator now which is brilliant. Let's hope that's sorted now. You may have noticed on the video it now sounds rough as old tits and was even worse in person. The reason for that is part of the inlet manifold decided to shit itself and sheer off, assume corrosion and vibrations doing their thing. It looks like a pre heater feed or something to keep the carb warm from the exhaust gas, we removed it to get a better look. Chevronics have them refurbed at £186 but stuff paying that. I'll find some mild steel pipe to repair it and get it sealed up again if I can, just bad luck I think. One step forward and half a step back today but I'll take it Coprolalia, adw1977, grogee and 21 others 24
Stinkwheel Posted February 17 Posted February 17 8 hours ago, Marshall2810 said: Right so had a bit of a mixed sesh on the citroen earlier. Here it is looking sorry for itself and rightly so it's been a right pain. Previously whilst the front was off the car I gave the front panel a beezup. Before and after... We still have a few leaks to resolve, drivers side LHM/engine oil which I think is the #2 solid return pipe junction we had such a faff fitting and another thing on the side of the engine yet to be identified! Another is on the passenger side. The good news is the seal we changed on the distributor last time has held and is no longer leaking. Unfortunately in trying to get it off we disturbed the base which has a paper gasket and (I think) that may have a weep on it or it's from a rocker cover seal. It's hard to tell but I've cleaned it all up so should be able to see better going forward if it returns. Managed to source a correctly sized GS alternator that had been refurbed and looked decent and most importantly no internal regulator The old one had cooked itself quite badly so was really burnt inside. It fits! So when secured, we first tried it with the old regulator (just to be sure) but didn't get any reading so the new one went on...... 13.8v on very low idle and 14.2v + when revved up. So it appears we have a working altenator and regulator now which is brilliant. Let's hope that's sorted now. You may have noticed on the video it now sounds rough as old tits and was even worse in person. The reason for that is part of the inlet manifold decided to shit itself and sheer off, assume corrosion and vibrations doing their thing. It looks like a pre heater feed or something to keep the carb warm from the exhaust gas, we removed it to get a better look. Chevronics have them refurbed at £186 but stuff paying that. I'll find some mild steel pipe to repair it and get it sealed up again if I can, just bad luck I think. One step forward and half a step back today but I'll take it Its all adding up to winning, good work sir and those inlet heating pipes always break off, always mk2_craig and Marshall2810 2
Marshall2810 Posted February 22 Author Posted February 22 I had to go to my mechanic to pay for the voltage regulator he lent me a few weeks back. I also took my exhaust bit in and we found a bit of tube of similar dimensions. Cut to length, my neighbour kindly took the bits to work with him and stuck them together with his sparkly stick not perfect but it's done the job. I've really done what I intended to do with the car, especially as I only kept it as it was unsaleable anyway! It's come a long way since I got it and now starts, stops and drives like a car which it didn’t. I'd say 80% of the pipe work has been replaced and braking system renewed. It goes up and down and charges the battery as it should. Now the weather's warming up in all honesty I'd rather be doing other things than rolling around on an oily floor faffing around. So I'm content to move this on to a new custodian with more time and skills to take it to the next level. This was as popular as syphilis when I listed it here last time so I won't bother again. All the photos are on here and I'm really pleased with the interest it's had whilst doing it. Obviously if anyone from here is interested then drop me a PM and of course shitters price etc etc. Failing that I'll l stick it on ebay for what it owes me and brace myself. Dick Cheeseburger, Datsuncog, Asimo and 14 others 17
LightBulbFun Posted February 23 Posted February 23 9 hours ago, Marshall2810 said: This was as popular as syphilis when I listed it here last time so I won't bother again. All the photos are on here and I'm really pleased with the interest it's had whilst doing it. Obviously if anyone from here is interested then drop me a PM and of course shitters price etc etc. Failing that I'll l stick it on ebay for what it owes me and brace myself. @wesacosa its all the things exempt, bout the only thing it legally needs is insurance, and tax, which is £NIL rate Marshall2810 and wesacosa 2
wesacosa Posted February 23 Posted February 23 1 hour ago, LightBulbFun said: @wesacosa its all the things exempt, bout the only thing it legally needs is insurance, and tax, which is £NIL rate Indeed and it's tempting for sure but I need at least two or even three out before I'd be able to think about talking something else on. Given all the work done I'm sure it will find a home Marshall2810 and LightBulbFun 2
Sunny Jim Posted February 23 Posted February 23 Hat doffed for getting it as far as you have. Would anyone with Citroen club connections recommend advertising it through them? @richardmorris? Just a thought that you'd be more likely to attract someone who really wants to buy it rather than the all too common bid-win-no show on eBay.
Marshall2810 Posted February 23 Author Posted February 23 1 hour ago, Sunny Jim said: Hat doffed for getting it as far as you have. Would anyone with Citroen club connections recommend advertising it through them? @richardmorris? Just a thought that you'd be more likely to attract someone who really wants to buy it rather than the all too common bid-win-no show on eBay. Cheers mate, that's a fair shout. Someone's very keen and says they want to come Wednesday so I'll see what that brings. I'm not expecting a quick sale but agree you'd really have to "want one" if you're entertaining the idea of owning one. Sunny Jim and wesacosa 2
richardmorris Posted February 23 Posted February 23 1 hour ago, Sunny Jim said: Hat doffed for getting it as far as you have. Would anyone with Citroen club connections recommend advertising it through them? @richardmorris? Just a thought that you'd be more likely to attract someone who really wants to buy it rather than the all too common bid-win-no show on eBay. I would recommend https://retrospecparts.com/cars-for-sale/ they have had a few Gs on there. Marshall2810 and Sunny Jim 1 1
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