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Discover the rust. A tale of Discovery ownership and its many flaws. Found more rust :(


sutty2006

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13 minutes ago, sutty2006 said:

I hunted out my spare radiator as driving over 60 causes it to get a tad spicy. It’s buggered, half the fins fell out. But no wonder it overheats…. 
 

 

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Jet wash needed....then copious bottles of cheap cola!

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I can confirm, 70mph is achievable without overheating now. However, it’s not recommended without roll bars front n back….. scary. So I’ll stick to 60-65. 
 

A good weekend was had with the 4x4 response lot. 
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we did some failed hill start training for the newbies. Then in the afternoon a “what3words” orienteering exercise across the whole site. Fun! 
 

first time in a long time I used my tent., wish I’d booked a hotel. 3am saw heavy rainfall. Tent leaked a bit despite having the gazebo over it (which pooled up and over flowed onto the sleeping area. 

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but the Landrover leaked in as well. Probably should have put the gazebo over the disco. 
 

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today was more of a familiarisation for the newbs and a play day for more experienced drivers… the site was easy yesterday in the dry. Much harder today in the wet. 

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Much harder….. it wouldn’t come up here. And I couldn’t go back down. So I used the new winch. 
 

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all in a days work! 

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A little while back I replaced the wheel bearings at the front, to try and cure a crunchy grindy fault. It didn’t. So I replaced the front right drive shaft and stub axle off another front axle I have spare. It cured that problem…… however this weekend, said front right driveshaft started typically “clicking” when turning……as they do….. great!

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  • 4 weeks later...

Todays been good, 100 ish miles of green laning through the Peak District. 

buxton old road

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peak trail

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Stunning views and great weather. We left at 0830 this morning in dreadful rain, but it soon cleared up!
 

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more lovely views

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steady now old boy… 

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  • 5 months later...

It’s that time of year again. MOT next month so thought I’d better get the mig stick and hammer out. 
 

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first up, body mount offside front 

 

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that was 3mm thick steel. Had to warm the plate up with the gas axe to get the welder to penetrate. 

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3 hours ago, N Dentressangle said:

Now that's a garage

Luckily it’s not mine. It’s the end bay at work. Proper dump for a Mercedes main dealer. Boss is nice enough to let me use the workshop for the annual weldathon. 
 

This needs addressing. Drivers door seal lip. Gone. 

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yep. Floors fucked too. Meh. 


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bringing back the lip…

 

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she fits. Coated it in chassis paint before leaving. 

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This was the third pile of rust/mud/crap I swept up. It just kept coming! 
 

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  • 1 month later...
  • 1 month later...

I went to the 4x4 expo show on Sunday, helping out with the 4x4 response lot. Picked up a new synthetic winch rope. Then I had to buy another fairlead, and some stainless steel Alan key bolts. 
 

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the weight difference is intense. The steel cables weigh a ton. 

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  • 3 weeks later...
  • 2 months later...

Can’t remember the last time I took this to Tick Hill pay and play. Probably pre covid. 
 

Didn’t take many pictures 

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met some friends up there. Simon in his discovery has spent thousands on uprated halfshafts, diffs, etc and broke a prop shaft trying to get up there. 

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I didn’t go too hard at it today. I’ve got a training weekend planned next weekend with the 4x4 response team so I didn’t want to break it. Only broke a seat base 🙄

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Another day of off roading. This was supposed to be a training exercise but last minute changes meant it wasn’t going ahead, so it turned into a relaxed day. 
 

there were 3 areas that we were told we’d get stuck in. I tried all 3 and got stuck in 2. 
 

I only dipped my toe in this one and it was soft at the bottom. Once back wheels were off the ground it wouldn’t move. 
 

 

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  • 4 weeks later...

So my rear diff oil leak got worse. It has started leaving a lovely pool of oil after a drive. 
 

so I bought a new 4 bolt flange kit. It’s possible that the old flange has ripped through the seal. 
 

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but after taking the prop off, the 24mm nut is way to tight, so I’ll have to pick my nut buster 3000 up from work tomorrow to gun it off. 
 

while I was there, I spotted a hole in…….the rear chassis ladder frame infront of the fuel tank. That’s not good. 
 

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near a body mount too. 
 

so I did the right thing and went poking. I found more than I bargained for. 
 

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What’s that? BLOODY MEECE HOUSE! Is what it is! 
 

No idea how long that’s been in there for, probably years, and now with all the mud and moisture, has rotted the ladder out. Fuck. 
 

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After cleaning it out, what remains? 
 

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not much 🙄😭

 

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i fucking hate landrovers!

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  • sutty2006 changed the title to Discover the rust. A tale of Discovery ownership and its many flaws. Found more rust :(

I think I’ll have a go at it. If I can rob some more thick steel from somewhere. 
 

More importantly, the diff leak was solved

New flange vs old

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Old seal was toast

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old flange was causing seal to fail

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quick drive round the block and it’s no longer leaking. Need to change the oil now. 
 

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  • 3 months later...

Took the turd off roading today. 
 

probably the last time it’ll get. before it’s mot runs out and I take it off the road inevitably. 
 

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got stuck. Wedged nearside door. Need a tug. 
 

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oooops 

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No trees around. So grabbed a defender. 
 

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who winched us out. 
 

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then we spun round and had to go back out to the right of where we are in that picture. 
 

one route was impossible. One route was blocked by a stuck discovery. They told us we couldn’t get through this but because of a tree. They were right. But I’m clever, and formulated a plan to winch the tree off our left side. 
 

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and it worked!

 

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