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About dieselnutjob

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    Rank: Renault 16

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  1. I have been chatting on WhatsApp with someone in CPUK and he has convinced my not to worry about the oil galleries. He said the same thing that I was kind of thinking, which is that drilling out galleries should only be done in the context of a total stripdown so that swarf can by properly cleaned out. However I am going to have a go at getting the rocker arms off. On one side the shaft can easily be slid out but on the other I think it has to go either through or past the camshaft drive sprocket and the timing cover definitely has to come off. I just found out that Deloreango has plen
  2. I posted a question on Aussiefrogs seven years ago about the PRV engine and finally got an answer. The post is here https://www.aussiefrogs.com/forum/index.php?threads/prv-v6-top-end-lubrication-mod.113300/ The oil pressure on this engine is maybe a little low, but then equally I was running it on fully synthetic oil (I think 5W40) and it's maybe too thin. Edit: let me clarify. On a normal idle the light doesn't come on. But if the idle is a bit low then the light starts flickering. Normal advice is that these "modern" oils are too thin for a classic, but according to th
  3. yes it is a little tight but I am absolutely loving it. I haven't really had a proper weather proof enclosed space to work in before, and being able to just leave stuff where it is to have a break or even come back to it the next day is such a relief. The access road that the garage is on is now secure (there are security gates across all the entrances) so I don't have to worry that someone is going to nick my tools if I leave it open whilst I go away for 1/2 hour. In comparison four years ago I changed the turbo on the Jag on my front drive and I just hate working like that. Every
  4. One of the harder parts was getting the starter motor off. Once you see these photos it's obvious, but when it's on the car it's very difficult to figure out because you just cannot see the bolts. The official Peugeot manual was no help, neither was the Renault 30 nor Volvo 740 / 760 Haynes manuals. However the Volvo 260 Haynes manual (number 400) had a beautiful photo of the starter motor which really helped. The struggle was figuring out how the forward end (near the oil filter) is attached. It's held on by the two slots that you can clearly see once it's off
  5. and from today The cross member bolts were (I think) M12 fine but I found some long 10mm coach bolts lying around so dropped it 2cm I think it was necessary. You can see that the lug on the block only just clears, and this is with the engine as high as it will go with the transmission attached coolant pipes on the back of the engine are much easier once the engine and transmission are separated a bit it started to come out then I noticed that the engine was starting to twist and so I went round the other side to have a look its out!
  6. Photos from yesterday I thought that the manifold nuts would be impossible. They just laughed at a ring spanner. However I was able to got a blowtorch on them and with a combination of 3/8" extensions and UJs, or a 1/2" if I got lucky they all came off. It was just a case of finding gaps like this exhaust off
  7. I need to get a wire wheel on there before I can answer that. I know from experience the rust is always 100 time worse than it first appears. It's a brilliant, brilliant tool. I love it. I am using a DeWalt 1/2" hammer driver thing for the big stuff, and the Milwaukee for everything else. The only problem is that in some really tight spots (and there are plenty on a 604) it's too big to get in there. The DeWalt LED torch is crap. The detents on the swivel head are too weak and it's like a drunk mate who just falls over all the time when you ask him for help.
  8. The video before that one is where they actually do the work. The last ten minutes is them moving the engine around without it coming out and I'm not sure why. My starter motor is out.
  9. I will have a look at that later. Thanks! Today I removed the entire exhaust. It took me about 5 hours. Now I have entire exhaust from the exhaust manifolds all the way to very strange back boxes off and in individual parts. These things take some time when you are on your back under the car on axle stands and you don't want to break anything. You can't just pop down to PartCo and buy a new exhaust for an early 604. I can now see the engine mount bolts; hooray.
  10. I spent a couple of hours trying to drop the rack and failed the rack is right at the bottom of this photo. the power steering ram is sandwiched between the rack and the cross member you can see one of the bolts that holds the rack onto the cross member in the photo, and above that is much longer bolt that attaches the ram to the cross member by going all the way through it That long bolt can't come out because it hits the rack, and the nut is underneath all those pipes. I think that's why Peugeot say to drop the whole cross member. However the engine is sitting
  11. Today I didn't make as much progress as hoped. I got the brake booster after a bit of a fight. This clip pinged off and I spent an hour looking for it but it's gone. I think I would like a garage floor made of magnetised steel sheet so that when something falls it doesn't bounce but just "sticks" where it falls. Still, there is a lot more room without it The power steering pump is actually underneath the battery tray, which is welded to the shell. so there is not way that the engine will left up with that attached to the engine. It came off
  12. I think that the brake booster is going to have to come out. If I had room for a proper engine hoist I could pull the engine forward and then up, but with my lash up I can only really do a straight lift up. The booster is in the way. I just went around the engine bay spraying stuff with penetrating oil so that it can work overnight.
  13. Apparently the turbo CX is coming up for sale. It looks like it's in great condition.
  14. One thing that surprised me is that so far none of the nuts and bolts have given me any hassle. The only thing seized was a hose clamp which snapped rather than undoing. Maybe the spirit of Keith Herbert is interceding for me from above. Seriously my 16 year old Jag causes me more hassle with rusted up stuff than this 46 year old Pug. With the Jag I have started a policy that as far as possible any bolt removed is tossed and replaced with a new one. Given how well the originals have lasted on the 604 I think I would be better off putting the original ones back.
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