I think it'd need a big difference in size to be an issue. All I'm thinking is as the coolant contracts when it cools the level in the expansion tank lowers, if the tank is too small then it'll end up empty when cold. It'd work once it's found it's own level but the owner would be forever topping it up which then goes missing as it gets hot, pressurises & blows the excess out.
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Viking Longboat trials and tribulations!
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