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Berlingo XUD9TE project (Y THO?)


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#391 ONLINE   Lacquer Peel

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Posted 05 February 2017 - 09:11 PM

The MOT expires on the 11th.



#392 OFFLINE   320touring

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Posted 05 February 2017 - 09:13 PM

The MOT expires on the 11th.

a Sunday mot in Dunfermline ftw
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Read about my chod based adventures here:
http://fuguttycars.wordpress.com/

#393 ONLINE   Lacquer Peel

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Posted 05 February 2017 - 09:19 PM

Do they carry out welding?



#394 ONLINE   Richard

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Posted 05 February 2017 - 09:27 PM

I remembered tonight that I have previous in Berlingo resurrection, in a purely advisory capacity. My friend got one cheap a few years ago because it had resisted all attempts to make it go. I suggested that it might have broken rockers and I was right, but...

 

 

I checked the cam timing and found that he'd got it wrong. Try again

 

 

Having the cam timing wrong has broken more rockers. Time to experience the legendary French accessibility again.

 

6065289050_365a5a599b_b.jpg

 

Third time lucky.

 

 

 

 


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#395 ONLINE   Lacquer Peel

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Posted 05 February 2017 - 09:41 PM

They're a delight* to work on

#396 ONLINE   dollywobbler

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Posted 16 February 2017 - 01:55 PM

What's the latest with this one or is it a bad idea to ask?

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#397 ONLINE   Lacquer Peel

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Posted 16 February 2017 - 03:15 PM

3c21e829b2c542521f108660da57e72d.jpg

It's stalled a little because I'm lazy and it's outside.
I started on the work it needs for the MOT last weekend, new CV boot, balljoints, pinch bolts and wishbone bushes. I thought it just needed the 'P' bushes but the round bushes on the nearside are gubbed as well.
I measured up the exhaust and bought a section of reducing pipe to join the Xsara front pipe to the Berlingo middle section.
The air intake needs rerouted, the loom tidied up and bits of XUD loom attached.
The rev counter, oil level and speedo plugs look similar but don't match. Cheers PSA!
The glow plugs don't work off the ignition, I'm not sure why not.
I finally have the pulley to go with the Bosch pump but not sure I can be arsed fitting it immediately. I bought a Lucas stop solenoid so I can use the Prince of Darkness in the meantime.
A long list but it's all fairly straightforward.


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#398 OFFLINE   twosmoke300

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Posted 16 February 2017 - 10:29 PM

"Just put an xud in - straight swap they are "

Are they fuck ! Like all engine swaps
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Skoda Octavia 1.9tdi - the boring modern 

Fiat Ducato 2009 l3h2

Honda Crf250X

Suzuki TS50x

Kawasaki Ke175d

Prilla Pigsasshole 650

Saxo 1.5D

Land Rover 90 2.5 petrol

Honda CB250N super wet dream

 

 

 


#399 OFFLINE   alcyonecorporation

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Posted 16 February 2017 - 11:32 PM

https://uploads.tapatalk-cdn.com/2017021...

It's stalled a little because I'm lazy and it's outside.
I started on the work it needs for the MOT last weekend, new CV boot, balljoints, pinch bolts and wishbone bushes. I thought it just needed the 'P' bushes but the round bushes on the nearside are gubbed as well.
I measured up the exhaust and bought a section of reducing pipe to join the Xsara front pipe to the Berlingo middle section.
The air intake needs rerouted, the loom tidied up and bits of XUD loom attached.
The rev counter, oil level and speedo plugs look similar but don't match. Cheers PSA!
The glow plugs don't work off the ignition, I'm not sure why not.
I finally have the pulley to go with the Bosch pump but not sure I can be arsed fitting it immediately. I bought a Lucas stop solenoid so I can use the Prince of Darkness in the meantime.
A long list but it's all fairly straightforward.


Have you nominated this shot for the 2018 calendar?
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What we need is more poo brown cars.


Lukas, shaking his head


#400 ONLINE   Lacquer Peel

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Posted 17 February 2017 - 06:00 AM

"Just put an xud in - straight swap they are "

Are they fuck ! Like all engine swaps

 

Aye. I think with experience and less conflicting advice online it could be done over a weekend. It isn't plug and play, that's for sure.

 

 

Have you nominated this shot for the 2018 calendar?

 

Non. It will look grainy as fuck embiggened, my camera phone is noisy.



#401 OFFLINE   twosmoke300

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Posted 17 February 2017 - 07:31 AM

If it makes you feel any better my experience shows that all engine swaps are the same .,I've had stuff with the same engine code out of the same year car have different mounts , manifolds and even dipsticks .
Favourite was a little punto 8v where even the cam spkt was different and rubbed the head !
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Skoda Octavia 1.9tdi - the boring modern 

Fiat Ducato 2009 l3h2

Honda Crf250X

Suzuki TS50x

Kawasaki Ke175d

Prilla Pigsasshole 650

Saxo 1.5D

Land Rover 90 2.5 petrol

Honda CB250N super wet dream

 

 

 


#402 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 11:58 AM

4d528d7c2152d31f0b70e127799caaf9.jpg

Bosch pump fitted*.
Apart from the much improved vegability and tuneability it looks a lot cooler than the Lucas pump.
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#403 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 01:33 PM

Trying to get the cambelt back on but it seems like there's not enough slack to pull the belt back on to the pulleys. Normal or just me being a fud?

#404 OFFLINE   Sigmund Fraud

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Posted 19 February 2017 - 01:48 PM

Trying to get the cambelt back on but it seems like there's not enough slack to pull the belt back on to the pulleys. Normal or just me being a fud?

 

Do the Lucas and Bosch engines use the same belt ? I'd check with the Gates catalogue...



#405 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 01:58 PM

Same belt

#406 OFFLINE   Sigmund Fraud

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Posted 19 February 2017 - 02:03 PM

In that case : Is the tensioner fully undone ? Is there a specific installation sequence (crank pulley is often last ?).



#407 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 02:15 PM

It's right at the back of its travel. I think you need three hands to do it. The timing belt isn't fully off, just the IP and cam pulleys.

#408 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 02:37 PM

I've worked it out. The tool I was using to move the tensioner (a 1/4 to 3/8 adapter) was pulling the belt back with it. I might have to buy a shitty Rolson socket set at the garage just for a 3/8 extension
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#409 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 02:48 PM

It's still not going on. WTF BBQ.

#410 OFFLINE   Dave_Q

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Posted 19 February 2017 - 02:58 PM

Could it have moved a tooth on the crank pulley while it was loose? The cam-pump-crank side needs to be supa tight to make slack on the other side.

Otherwise maybe try removing the tensioner completely, then putting the belt on, then the tensioner.

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#411 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 03:01 PM

Possibly, I did manipulate the belt a little. I'll try manipulating it a bit more

#412 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 03:09 PM

If it's jumped a tooth at the crank end do I need to undo the bottom end and refit the belt?
Will the crank pulley come off okay with an allen key locking the flywheel?

#413 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 03:16 PM

And if I remove the tensioner won't that make getting it back on a 'mare?
I have a knack of turning relatively straightforward jobs into long winded missions.

#414 ONLINE   Richard

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Posted 19 February 2017 - 03:41 PM

Don't remove the tensioner if you can help it, I had enough bother fitting it with the engine out.
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#415 OFFLINE   Sigmund Fraud

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Posted 19 February 2017 - 03:44 PM

French cars have a knack of turning relatively straightforward jobs into long winded missions.

 

EFA


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#416 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 04:37 PM

It's on now
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#417 OFFLINE   Sigmund Fraud

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Posted 19 February 2017 - 04:50 PM

Sunflower-oil.jpg


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#418 OFFLINE   Hooli

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Posted 19 February 2017 - 05:15 PM

Looks like the product of eastern european drivers, as stored in laybys everywhere.


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#419 ONLINE   Lacquer Peel

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Posted 19 February 2017 - 07:04 PM

Bleh.

It turns over but the engine just 'coughs', I guess a dry pump and injectors take a while to prime and bleed.



#420 ONLINE   dollywobbler

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Posted 19 February 2017 - 10:33 PM

Oh dear. Is there not a bleed pump? Was chuffed to bits once I found the one on the ZX. That wasn't keen on starting after just a filter change.


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