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Kallista Project, MOT'd and Handed Over


tommotech

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After an FTP this morning I found time to have a look at the CVH engine from the Kallista. A decent washer at work made a good job of getting things clean. Have some engine photos;

 

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Residual oil had a carbon / burnt whiff about it, evidence of carbon deposits around the engine and bores polished due to carbon build up on the piston crowns. Usual CVH issues where owners neglected service intervals and often used incorrect oils.

 

There is bore wear present, meaning a rebore is necesssry. The additional capacity will come in useful for the tuning aspirations.

 

Need to find time next week to get the cylinder head assessed.

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If you're dropping a 2.9 in then you need to do what some bloke did in Fast Ford years ago - Cosworth 2.9 V6 & a little blower on the side. I think it went in a pop or mk1 Granada.

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Many did but not all.

 

I stand (lay down actually) corrected. Bollox, they look better two tone! :) In fact, everything looks better two tone, maybe. Panther (what was the name of the bloke - Bob Jankel?) seemed to turn out some very interesting cars with minimal funding, the Kallista just one of them. Which one seemed to use a lot of bits from the Firenza?

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Got a bit of a shock today, CVH pistons for the hemi head engine are made of unobtainium! No one has oversized pistons in stock and Mahle as well as Federal Mogul no longer manufacture them. There are some non descript ones on eBay but I'm not sure I'd trust them.

 

The option is to fit lean burn pistons and procure a corresponding head with kidney shaped chambers. Therefore I decided to measure the bores properly with an internal micrometer. The worst wear step measured at 80.13mm and quickly recovered to 80.02mm for a bore size of 80mm. There was no ovality and the gap of an inserted scraper ring was perfectly acceptable. Other wear steps measured at 80.08mm.

 

The bores cleaned up well with dressing stones (glaze buster) so new Goetze bevelled rings will be fitted to the standard pistons. Not all is lost, head and camshaft to sort next, engine wise.

 

In other news the steering column is out to have EPAS motor inserted.

 

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Love the look of these and it really suits all black, gives it a classier look I think. Jankel's work was very much overlooked in many ways and Panther were successful at a time when few other smaller British outfits were able to produce such diverse and interesting machines. I read somewhere that he was planning to revive the marque following its demise in Korean ownership but died before the planned new Panther got off the ground. It mentioned in one of the classic car mags recently that his son is hoping to get the prototype up and running in the future, so the last ever Panther may well still get on the road as a one off.

I never expected to see this marque gracing the pages of AS though,what a bargain, but it looks like quite a major project. It's up there alongside an AC 3000me as one of my dream garage drives.

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Another engine option is a RWD Zetec as got popular in Escorts for a while. They look pretty much like a DBA once you hang webbers off them & sound good too.

Zetec would be a great option and something I would consider, particularly a 2.0 engine. However the provenance of this car kind of dictated the visual and mechanical direction of the project.

 

On the plus side a 2.9 V6 has been sourced from a banger outfit (bought by them and not used in anger) for the other Kallista awaiting salvation.

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Zetec would be a great option and something I would consider, particularly a 2.0 engine. However the provenance of this car kind of dictated the visual and mechanical direction of the project.

 

I understand what you mean, but I wouldn't see a problem in putting another engine in as a temporary fix while you hunt down some other pistons.  That would still let you enjoy the car for a bit.

 

Now you've mentioned the doors are modified MG Midget it jumps out at me, before I'd never noticed!  Cracking project though, please keep posting.

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Had a good day on project Panther today, fuel tank is in and a few fiddly bits of trim sorted.

 

Should have the modified steering column early next week and brake servo back from being refurbed.

Cylinder block is now painted blue and the gearbox is wearing a nice new coat of black satin.

 

No exciting pictures unfortunately, should have some to show progress next week though.

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Spent some time on the Weber carb this afternoon. It has been patiently sitting on the bench at home, having been cleaned and the barrels polished. A new rebuild kit and it's now ready to fit.

Found some cruddy fuel remains in behind the diaphragms.post-19581-0-11842200-1485704076_thumb.jpg

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Seems strange that there are people around now that don't have a clue how to strip and set these up.

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My memory might well be wrong, but I know I got a square choked webber off a XR3 to fit to an Onion 1.6, along with the 1.6i exhaust and manifold it made it go like a 1.6i.

I shall be fitting an XR3i exhaust manifold, I understand it is one of the best CVH mods and cheaper than a four branch. I'm looking at ceramic heat insulation coating too.

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From memory the injection manifold is longer, so you'll have to sort the exhaust to fit. But I doubt that'll be an issue with what your already doing.

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